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11kV Composite Tension Insulator

The 11kV composite suspension insulator consists of four grey silicone rubber sheds, an 17mm-diameter fiberglass core rod, and Socket/Tongue end fittings. It is mainly used for medium-voltage overhead transmission and distribution lines.
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Product Description:

The 11kV composite suspension insulator consists of four grey silicone rubber sheds, an 17mm-diameter fiberglass core rod, and Socket/Tongue end fittings. It is mainly used for medium-voltage overhead transmission and distribution lines,featuring dual fitting options:  

“Ball & Socket (B&S) connection” (standard IEC/ANSI compliance)  

“Tongue (Clevis) connection" (alternative for specific hardware compatibility)  

Engineered for reliability in harsh environments, it ensures electrical insulation and mechanical stability 

under 70kN tensile load.  


Technical Parameter:

Name: Silicone Rubber Suspension Insulator, is also named Polymer Tension Insulator, Composite Suspension Insulator, Composite Tension Silicone Insulator.

Rated Voltage: 11kV (medium-voltage systems)          

Mechanical Load: 70kN (kilonewton) minimum failing load

End Fitting Types:  Top: Bottom: Tongue(Clevis)    Bottom: Ball & Socket (ISO 14691 compliant)

Material:  Insulation: High-strength porcelain or composite polymer (HTV silicone)

Metal Parts: Hot-dip galvanized steel

Creepage Distance:≥450mm      

Standards: IEC 60383, ANSI C29.2, GB/T 1001.1    


Specifications:


Product Type

                                           Dimensions

          Mechanical

                   Electrical

Height
(mm)

Mini Dry
Arcing
Distance
(mm)

Mini
Creepage
Distance
(mm)

Diameter
of sheds
(mm)

Number of
sheds
(mm)

Diameter
of sheds
(mm)

Specified
Mechanical
load(SML)
(kN)

Routine
Test
Load(RTL)
(kN)

Rated Voltage
(kV)

Lightning
Impulse
withstand
Voltage
(kV)

Power
Frequency
withstand
Voltage
(kV)

FXB-11-70WT

365 ±10

200

450

17

4

98

70

35

11

105

55

Order Information:
1. Voltage grade 2. Mechanical load 3.Arcing distance  4. Creepage distance  5.Section length 6. End fittings type
Remark:  We accept product customization according to customers' drawings


Product parts display:

图片16


① End Fitting type: Tongue

Forged steel and hot dip galvanized,minimum thinkness of the galvanization:86µm

② The thickness of silicone rubber housing is more than 3mm,it is in accordance with IEC standard.

③ The acid-resistance,high terperature-resistance core rod use the materials epoxy & glassfiber.

④ End fitting type: Clevis

Forged steel and hot dip galvanized, minimum thinkness of the galvanization:86µm


Product Display:

图片17

图片18

图片19

图片20


Main Features:

1. Dual Fitting Flexibility

  “Ball & Socket”: Allows 90° rotation for torsion-free installation.  

  “Tongue(Clevis)”: Simplified connection to cross-arms or yokes.  

2. “Robust Construction”  

  Porcelain option: Class C1/C2 pollution resistance (IEC 60507).  

  Composite option: Hydrophobic surface, UV-resistant.  

3. Performance Assurance  

  Dry lightning impulse withstand: ≥110kV  

  Power frequency withstand: ≥30kV/1min  


Typical Applications:

- 11kV overhead lines (urban/rural distribution)  

- Railway catenary systems  

- Industrial power networks (mining, ports)  


Certifications & Compliance

Electrical: Passed 100% routine tests (puncture, mechanical load).  

Environmental: Salt fog test (IEC 62217), thermal cycling.


微信图片_20250819132752_115_6


Composite Tension & Suspension Insulator

Composite tension/suspension insulator mainly consists of a core rod (ECR type orFRP type),silicone rubber housing and metal end fittings.LANGAO POWER is producing and exportingtension and suspension insulators from 10kV to 400 kV with various core rod sizes for distributionand transmission systems.(We HAVE exported 138kV,245kV,330kV,400kV,insulators).


Core Rod-Made of high-quality Pultruded Epoxy Fiberglass Rod(FRP and ECR Types).

End Fittings-#45 Forged Steel or Ductile Iron,Hot Dip Galvanized,then directly crimp to thecore rod through a circumferential crimping process to achieve better performance.

Housing to Core-They are Chemically Bonded and the interface strength between the housingand core is higher than the tearing strength of housing itself.

Silicone Rubber Housing-HTV Silicone Rubber;made of high quality raw materials.

Corona/Grade Ring-Made of High-Grade Aluminum Alloy,suitable for (above)110kV insulators.

Sealing-Juncture between end fitting and Core rod is totally embedded in HTV silicon rubber,eliminating conventional and traditional sealing defects.(The other type is availablethat use RTV Silicone Sealant to seal the juncture between end fitting and core rod.)


Two Ends Of Connecting Hardware List

Attachedto the letter WQ WD WU QQ CT TT UU YQ RR
On behalfof fittings Socket -Ball Socket -Tongue Socket- Clevis Ball- Bal Clevis-Tongue Tongue-Tongue Clevis- Clevis Y-Ball Ring-Ring
Connectionmark 16-16 16-7 16-7 16-16 7-7 7-7 7-7 7-7 7-7


1. According to the requirements of hardware in models are indicated in the attached letter;

2. According to the requirements of users can formulate and match ends fitting;

3. Silicone rubber color gray as the default,can also choose the other colors.

4. Custom made according to customer's drawings


1


Company Strength:

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4 5
3 3 4
1 2 7


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Phone: +86-577-62827889
Address: Nanzhai Village, Liushi Town, Yueqing City, Zhejiang Province,China

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