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15kV Polymer Tension Insulator

The 15kV composite Tension insulator consists of five grey silicone rubber sheds, an 18mm-diameter fiberglass core rod, and Ball/Socket end fittings. It is mainly used for medium-voltage overhead transmission and distribution lines
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Technology Parameters:

Description: Composite Tension Insulator(also named Suspension Composite Insulator)
Product Type: FXB-15-70WQ-565mm

End fittings: Socket & Ball

Height(mm):  435 ± 10

Min Dry Arcing Distance(mm): 200

Min Creepage Distance(mm): 565

Diameter of the rod(mm): 18

Number of sheds: 5

Sheds of diameter(mm): 98

Specified Mechanical Load(SML):70kN

Routine Test Load (RTL): 35kN

Rated Voltage(kV): 15

Lightning Impulse Withstand Voltage(kV): 105

Power Frequency Withstand Voltage(kV): 55


Product parts display:

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① End Fitting type: Ball

Forged steel and hot dip galvanized,minimum thinkness of the galvanization:86µm

② The thickness of silicone rubber housing is more than 3mm,it is in accordance with IEC standard.

③ The acid-resistance,high terperature-resistance core rod use the materials epoxy & glassfiber.

④ End fitting type: Socket

Forged steel and hot dip galvanized, minimum thinkness of the galvanization:86µm


Structural Design:

This transmission line insulator features an optimized three-part construction:

Core Rod: Fiberglass-reinforced epoxy resin rod providing:

70kN mechanical strength rating

Excellent tensile strength with minimal elongation

Corrosion-resistant design


Weathersheds: High-grade silicone rubber housing with:

5-shed profile design

Integrated sealing at critical interfaces

Controlled thickness for optimal electrical performance


End Fittings: Ball-and-socket connection system

Hot-dip galvanized steel fittings

Precision-engineered ball (male) and socket (female) ends

Forged construction meeting IEC 60120 standards


Key Product Features:

Electrical Performance:

15kV system voltage rating

>100kV power frequency withstand voltage

>150kV lightning impulse withstand


Mechanical Properties:

70kN specified mechanical load (SML)

Safety factor >2.5:1

Torsion-resistant design


Environmental Resistance:

UV-stabilized silicone formulation

Hydrophobic surface recovery

-40°C to +80°C operating range

Pollution resistance up to Class IV (heavy)


Application Scenarios:

Power Distribution Networks:

15kV overhead lines in urban/rural areas

Compact line designs

Temporary power installations


Special Environments:

Coastal regions (salt fog)

Industrial areas (chemical pollution)

High-altitude installations


Infrastructure Projects:

Railway electrification

Metro power supply systems

Renewable energy connections


Competitive Advantages:

Superior Reliability:

30+ year design life

No brittle fracture risk (vs porcelain)

Maintenance-free operation


Installation Benefits:

60% lighter than porcelain equivalents

Ball-and-socket allows 15° angular movement

No special tools required


Economic Value:

Lower lifetime costs

Reduced tower loading

Minimal line maintenance


Safety Features:

Fail-safe design

No explosive shattering

Visible damage indication


Compliance Standards

IEC 61109 (Composite insulators)

ANSI C29.11 (US standards)

GB/T 19519 (China standards)


微信图片_20250819132752_115_6

Composite Tension & Suspension Insulator

Composite tension/suspension insulator mainly consists of a core rod (ECR type orFRP type),silicone rubber housing and metal end fittings.LANGAO POWER is producing and exportingtension and suspension insulators from 10kV to 400 kV with various core rod sizes for distributionand transmission systems.(We HAVE exported 138kV,245kV,330kV,400kV,insulators).


Core Rod-Made of high-quality Pultruded Epoxy Fiberglass Rod(FRP and ECR Types).

End Fittings-#45 Forged Steel or Ductile Iron,Hot Dip Galvanized,then directly crimp to thecore rod through a circumferential crimping process to achieve better performance.

Housing to Core-They are Chemically Bonded and the interface strength between the housingand core is higher than the tearing strength of housing itself.

Silicone Rubber Housing-HTV Silicone Rubber;made of high quality raw materials.

Corona/Grade Ring-Made of High-Grade Aluminum Alloy,suitable for (above)110kV insulators.

Sealing-Juncture between end fitting and Core rod is totally embedded in HTV silicon rubber,eliminating conventional and traditional sealing defects.(The other type is availablethat use RTV Silicone Sealant to seal the juncture between end fitting and core rod.)


Two Ends Of Connecting Hardware List

Attachedto the letter WQ WD WU QQ CT TT UU YQ RR
On behalfof fittings Socket -Ball Socket -Tongue Socket- Clevis Ball- Bal Clevis-Tongue Tongue-Tongue Clevis- Clevis Y-Ball Ring-Ring
Connectionmark 16-16 16-7 16-7 16-16 7-7 7-7 7-7 7-7 7-7


1. According to the requirements of hardware in models are indicated in the attached letter;

2. According to the requirements of users can formulate and match ends fitting;

3. Silicone rubber color gray as the default,can also choose the other colors.

4. Custom made according to customer's drawings


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Company Strength:

111

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WeChat / Tel:+86-13375775325
Phone: +86-577-62827889
Address: Nanzhai Village, Liushi Town, Yueqing City, Zhejiang Province,China

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