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10kV Composite Pin Insulator

The 10kV Piercing Type Lightning Protection Insulator is a specialized electrical component designed for medium-voltage overhead distribution lines (10kV class). It integrates insulation, mechanical support, and lightning protection into a single unit, enhancing the reliability and safety of power distribution systems.
 
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10kV Composite Pin Insulator


Product Name: Composite Pin Insulator ( is also named Polymer Pin Insulator, Silicone Pin Insulator)

Product Type: FH5C-10X-12.7-36

Height(mm): 342 ± 10

Min Dry Arcing Distance(mm): 200

Min Creepage Distance(mm): 400

Diameter of the rod(mm): 24

Number of sheds: 3

Sheds of diameter(mm): 145/110

Screw diameter/ Screw length(mm):20/40

Rated Bending Load(kN): 5

Rated Voltage(kV): 10

Lightning Impulse Withstand Voltage(kV):  95

Power Frequency Withstand Voltage(kV):  45


Product Overview


The 10kV Composite Pin Insulator (model FH5C-10X-12.7-36) integrates insulation, mechanical support, and lightning protection into a single unit—addressing a key pain point for insulated overhead distribution lines. It eliminates line breakages and insulator burning caused by direct lightning or induced surges, thanks to its built-in arc-striking device (patented needle-type structure) and outer gap arc protection principle. Key parameters include a 400mm creepage distance, 5kN rated bending load, 95KV lightning impulse withstand voltage, and 45KV power frequency withstand voltage. The insulator is compatible with 10~20KV overhead insulated lines and old line upgrades.


Key Features


Piercing (Clamp-On) Installation

The clamp-on design allows installation without stripping conductor insulation, reducing labor time and avoiding conductor damage. The tooth-piercing structure (integrated with the aluminum cap) ensures reliable grounding contact without harming wire strands.


Integrated Lightning Protection

Built-in arcing horns and surge-resistant materials divert lightning strikes, preventing flashovers. This eliminates the need for separate lightning arresters, reducing system complexity and cost.


High Mechanical & Insulation Performance

Mechanical Strength: 5kN bending load resists wind, ice, and conductor tension—suitable for rural or mountainous lines.

Insulation: Weather-resistant silicone rubber housing (hydrophobic, UV-resistant) maintains dielectric strength in harsh environments.


Easy Maintenance

The arc-striking device can be replaced individually, avoiding full insulator replacement and reducing maintenance costs.


Scenario-Specific Solutions


Lightning-Prone Mountainous Regions

In areas with frequent lightning, the insulator’s built-in protection prevents line breakages and insulator burnout—critical for rural power access where downtime impacts communities.


Urban Overhead Insulated Lines

For urban 10KV networks, the compact design fits into narrow installation spaces (e.g., between buildings). The piercing installation minimizes traffic disruptions during upgrades or repairs.


Renewable Energy Grid Connections

In solar/wind farm distribution lines, the insulator protects against surges from weather events while supporting conductor weight. Its compatibility with 10~20KV lines makes it versatile for renewable integration.


Technical Support


Standard Compliance: Meets IEC 60383 (insulators) and IEC 60099 (surge arresters) standards. Each unit undergoes leakage current and impulse withstand testing.

Installation Manuals: Step-by-step guides for clamp-on mounting, including torque specifications for piercing claws.

Troubleshooting: Quick-reference charts for identifying common issues (e.g., poor contact, arc-striking device wear).


Related Services


Retrofit Support: Custom adapters for upgrading old porcelain pin insulators to this composite model.

Warranty: 6-year warranty covering lightning protection components and insulation performance.

Training: On-site workshops for utility teams on installation and maintenance best practices.


10kV Composite Pin Insulator

10kV Composite Pin Insulator


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WeChat / Tel:+86-13375775325
Phone: +86-577-62827889
Address: Nanzhai Village, Liushi Town, Yueqing City, Zhejiang Province,China

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