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33kV Composite Pin Insulator

This composite pin insulator represents a modern, high-performance solution for reliable 33kV power distribution, particularly in challenging environments where pollution resistance and reduced maintenance are critical.
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Introduction: 

Its 11-shed grey silicone rubber design with 1100mm creepage distance and specific protected features offers a significant advantage in flashover prevention.图片1


Specifications:

Product Description: Composite Pin Insulator, is also named Polymer Pin Insulator, Silicone Rubber Pin Insulator.

Product Type: FPW-33-10--1100mm-M22-140mm

Height(mm): 385± 10

Min Dry Arcing Distance(mm): 330

Min Creepage Distance(mm):  1100

Diameter of the rod(mm): 38

Number of sheds:  11

Sheds of diameter(mm): 140/110

Screw diameter/ Screw length(mm): M22/140

Rated Bending Load(kN): 10

Rated Voltage(kV): 33

Lightning Impulse Withstand Voltage(kV): 250

Power Frequency Withstand Voltage(kV): 105


Key Specifications & Features:

Voltage Class:  

This high voltage composite insulator is designed for medium-voltage 33kV (33,000 Volts) power distribution systems, suitable for primary distribution lines and substation applications.


Mechanical Strength:

Rated with 10kN (10 kilo-Newtons) cantilever strength, providing robust mechanical performance to withstand conductor loads, wind forces, and ice accumulation.


Composite Material:

This 33kV Pin Insulator constructed with grey High-Temperature Vulcanized (HTV) Silicone Rubber. This material offers:  

Superior Hydrophobicity:Repels water, minimizing leakage current.  

UV Resistance:Withstands prolonged sunlight exposure without degradation.  

Pollution & Chemical Resistance:Performs reliably in industrial and coastal environments.  

Lightweight:Significantly lighter than porcelain/glass equivalents.


Shed Design:  

Features an 11-shed profile. This optimized shed geometry:  

Maximizes the creepage distance (1100mm) for enhanced pollution performance.  

Improves self-cleaning capability during rain.  

Prevents flashover by effectively interrupting the path of surface leakage currents.  

The grey color provides visual contrast and maintains aesthetic appeal.


Protected (Anti-Flashover) Design:  

Engineered as a Protected Design specifically to:  

Suppress Dry Band Arcing:Prevents the formation of damaging arcs on the insulator surface under polluted/wet conditions.  

Increase Pollution Withstand Voltage (PSDD):Allows safe operation in areas with heavy industrial pollution, road salt spray, or desert dust (e.g., achieving Class IV / Heavy pollution per IEC 60815).  

Enhance Reliability:Significantly reduces the risk of pollution-induced flashovers, minimizing outages


Creepage Distance:  

A substantial 1100mm creepage path ensures exceptional performance in contaminated environments, exceeding standard requirements for 33kV systems in severe service areas.


Core:

Utilizes a high-strength fiberglass reinforced polymer (FRP) rod core. This core:  

Provides excellent tensile and cantilever strength.  

Is non-brittle and shatterproof.  

Resists torsional stresses.  

Features excellent dielectric properties.


End Fittings:  

Equipped with corrosion-resistant hot-dip galvanized steel or malleable iron fittings compatible with standard pin and crossarm configurations. Crimped or threaded connections ensure mechanical integrity.


Applications:  

Ideal for:  

Overhead distribution lines (33kV) in coastal, industrial, desert, or high-pollution zones.  

Upgrading ageing porcelain/glass insulators for improved reliability.  

Areas requiring lightweight solutions for easier handling and installation.  

Critical circuits where minimizing pollution flashovers is essential.


Advantages over Traditional Insulators:  

Lightweight: Easier/cheaper handling & installation.  

Vandalism & Impact Resistant: Won't shatter.  

Maintenance-Free:No washing or greasing required.  

Long Service Life:Resists weathering and degradation.  

Superior Pollution Performance:Proven performance in harsh conditions due to silicone rubber hydrophobicity and protected design.  

Seismic Resistance:Flexible FRP core performs well in earthquakes.


Product Overview:

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QQ20250807-142711


微信图片_20250819132752_115_6


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Phone: +86-577-62827889
Address: Nanzhai Village, Liushi Town, Yueqing City, Zhejiang Province,China

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