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10kV Polymer Pin Insulator

The 10kV composite pin insulator is a specialized electrical component designed for medium-voltage overhead distribution lines (10kV class).
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10kV Polymer Pin Insulator


Product Overview: Anti-Interface Spark Design Replaces Porcelain Insulators


The 10kV Polymer Pin Insulator (Model: FPQ-10-5) is engineered to solve the critical interface electric spark puncture issue that plagues traditional insulators— a key pain point for 10kV overhead distribution line reliability. It integrates a Ø24mm fiberglass epoxy core rod, four one-piece compression-molded silicone rubber sheds, and hot-dip galvanized (≥86μm) metal fittings (cable clamp + steel leg). With a height of 280±10mm, 235mm dry arcing distance, and 450mm creepage distance, it outperforms porcelain alternatives in both safety and durability for 10kV power systems.


Core Differentiators: Lightweight & Pollution-Resistant Advantages


Material & Structural Highlights: Epoxy Core + One-Piece Silicone Sheds

High-Tensile Epoxy Core: The fiberglass epoxy rod delivers superior corrosion resistance and mechanical stability, avoiding core breakage in harsh outdoor conditions.

One-Piece Silicone Sheds: Gray silicone rubber (hydrophobic, UV-resistant) eliminates seam gaps, preventing moisture intrusion and surface tracking— a common failure point of split-shed designs.

70% Lighter Than Porcelain: Reduces tower load by nearly three-quarters, cutting installation labor and transportation costs significantly.


Performance Edge: 5kN Bending Load & 105kV Surge Withstand

Rated bending load of 5kN handles moderate mechanical stress from wind and conductor tension.

Withstands 105kV lightning impulse voltage and 50kV power frequency voltage, ensuring stable operation during transient surges.


Scenario-Specific Solutions: Tailored for Harsh Environments


Coastal & Industrial Zones: Corrosion & Pollution Resistance

The hot-dip galvanized fittings resist salt mist and chemical vapors, while silicone sheds repel industrial pollutants— ideal for coastal power grids and factory distribution lines.


Renewable Energy Connections: Maintenance-Free for Solar/Wind Farms

Its maintenance-free design (no periodic cleaning) reduces on-site inspections, matching the low-intervention needs of solar/wind farm grid links.


High-Altitude Areas: Optimized Creepage for Low Air Pressure

450mm creepage distance adapts to reduced air insulation in high-altitude regions, preventing flashover caused by thin atmospheres.


10kV Polymer Pin Insulator

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