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Introduction:
GTY series Tinned Copper Connector Tube(cable link) is a professionally designed component that combines the superior conductivity of copper with the protective benefits of tin plating. Its hollow, slotted design is engineered for easy crimping and use in oil-flow environments, making it a reliable solution for critical electrical connections.
Material:CU≥99.9%
Sudface:tin plated
Specifications:
Type | D±0.5 | d±0.3 | L±2 |
GTY-1(2)-1.5 | 3.7 | 1.8 | 20 |
GTY-1(2)-2.5 | 4 | 2.5 | 20 |
GTY-1(2)-4 | 4.8 | 3.1 | 20 |
GTY-1(2)-6 | 5.5 | 3.8 | 25 |
GTY-1(2)-10 | 6.5 | 5.4 | 25 |
GTY-1(2)-16 | 7.5 | 6.1 | 35 |
GTY-1(2)-25 | 9 | 7.5 | 40 |
GTY-1(2)-35 | 10.5 | 8.9 | 44 |
GTY-1(2)-50 | 12.5 | 10.5 | 45 |
GTY-1(2)-70 | 14.5 | 11.9 | 50 |
GTY-1(2)-95 | 17 | 13.9 | 60 |
GTY-1(2)-120 | 19.5 | 16 | 65 |
GTY-1(2)-150 | 20.5 | 17 | 70 |
GTY-1(2)-185 | 24 | 19.5 | 75 |
GTY-1(2)-240 | 25 | 20.5 | 79 |
GTY-1(2)-300 | 30 | 25.4 | 85 |
GTY-1(2)-400 | 34 | 28.6 | 90 |
GTY-1(2)-500 | 38 | 32 | 100 |
GTY-1(2)-630 | 45 | 35 | 110 |
Material and Construction:
Base Material: The tinned copper crimp connector is manufactured from high-purity copper (often referred to as “red copper”or “pure copper”). This material is chosen for its exceptional electrical conductivity, which minimizes energy loss (I²R losses) and heat generation at the connection point.
Plating/Coating: The tube features a tinned (electro-tin plated) surface. This tin plating provides critical advantages:
Corrosion Resistance: Protects the underlying copper from oxidation and corrosion, which can degrade electrical performance over time.
Solderability: Enhances the ability to be easily soldered, ensuring a permanent, low-resistance bond if required.
Compatibility: Prevents galvanic corrosion when connected to other metals, such as aluminum conductors.
Design and Key Features:
Hollow Tube Design (“Empty Tube“): The open barrel copper connector is a hollow cylinder. This design is specifically intended to accommodate the insertion of electrical conductors (e.g., wires, cables) from both ends.
Longitudinal Slot: A precisely machined longitudinal slot runs along the body of tinned copper lug. This is a critical functional feature:
For Crimping: When a crimping tool compresses the tube, this slot allows the tube to deform uniformly and grip the inserted conductor(s) tightly, ensuring a secure mechanical and electrical connection.
Venting/Oil Flow: As specified, the open slot ensures the tube does not block oil (“doesn't block oil”). This is essential for use in oil-filled electrical equipment (like transformers, switchgear) or hydraulic systems, allowing fluids to flow freely through the connection point, preventing pressure build-up and ensuring proper function.
Precision Machining: The tube exhibits a smooth, machined finish, indicating high manufacturing quality for consistent performance and reliable crimping.
Primary Function and Application:
The primary function of this tin plated copper tube is to join two electrical conductors or to terminate a conductor to a specific terminal. This is achieved by:
Inserting the prepared ends of the conductors into opposite ends of the tube.
Using a specialized crimping tool to compress the tube onto the conductors.
The compression creates a cold-weld effect, resulting in a connection that is gas-tight, moisture-resistant, and offers excellent electrical conductivity.
Typical applications include:
Power Distribution: Connecting cables in substations, transformers, and switchgear.
Oil-Filled Equipment: Making connections inside devices where oil is used for insulation and cooling.
Industrial Electrical Installations: Creating reliable, high-current connections in control panels and motor connections.
Renewable Energy Systems: Wiring in solar farms and wind turbines where durable, low-resistance connections are critical.
Drawings:
Introduction:
GTY series Tinned Copper Connector Tube(cable link) is a professionally designed component that combines the superior conductivity of copper with the protective benefits of tin plating. Its hollow, slotted design is engineered for easy crimping and use in oil-flow environments, making it a reliable solution for critical electrical connections.
Material:CU≥99.9%
Sudface:tin plated
Specifications:
Type | D±0.5 | d±0.3 | L±2 |
GTY-1(2)-1.5 | 3.7 | 1.8 | 20 |
GTY-1(2)-2.5 | 4 | 2.5 | 20 |
GTY-1(2)-4 | 4.8 | 3.1 | 20 |
GTY-1(2)-6 | 5.5 | 3.8 | 25 |
GTY-1(2)-10 | 6.5 | 5.4 | 25 |
GTY-1(2)-16 | 7.5 | 6.1 | 35 |
GTY-1(2)-25 | 9 | 7.5 | 40 |
GTY-1(2)-35 | 10.5 | 8.9 | 44 |
GTY-1(2)-50 | 12.5 | 10.5 | 45 |
GTY-1(2)-70 | 14.5 | 11.9 | 50 |
GTY-1(2)-95 | 17 | 13.9 | 60 |
GTY-1(2)-120 | 19.5 | 16 | 65 |
GTY-1(2)-150 | 20.5 | 17 | 70 |
GTY-1(2)-185 | 24 | 19.5 | 75 |
GTY-1(2)-240 | 25 | 20.5 | 79 |
GTY-1(2)-300 | 30 | 25.4 | 85 |
GTY-1(2)-400 | 34 | 28.6 | 90 |
GTY-1(2)-500 | 38 | 32 | 100 |
GTY-1(2)-630 | 45 | 35 | 110 |
Material and Construction:
Base Material: The tinned copper crimp connector is manufactured from high-purity copper (often referred to as “red copper”or “pure copper”). This material is chosen for its exceptional electrical conductivity, which minimizes energy loss (I²R losses) and heat generation at the connection point.
Plating/Coating: The tube features a tinned (electro-tin plated) surface. This tin plating provides critical advantages:
Corrosion Resistance: Protects the underlying copper from oxidation and corrosion, which can degrade electrical performance over time.
Solderability: Enhances the ability to be easily soldered, ensuring a permanent, low-resistance bond if required.
Compatibility: Prevents galvanic corrosion when connected to other metals, such as aluminum conductors.
Design and Key Features:
Hollow Tube Design (“Empty Tube“): The open barrel copper connector is a hollow cylinder. This design is specifically intended to accommodate the insertion of electrical conductors (e.g., wires, cables) from both ends.
Longitudinal Slot: A precisely machined longitudinal slot runs along the body of tinned copper lug. This is a critical functional feature:
For Crimping: When a crimping tool compresses the tube, this slot allows the tube to deform uniformly and grip the inserted conductor(s) tightly, ensuring a secure mechanical and electrical connection.
Venting/Oil Flow: As specified, the open slot ensures the tube does not block oil (“doesn't block oil”). This is essential for use in oil-filled electrical equipment (like transformers, switchgear) or hydraulic systems, allowing fluids to flow freely through the connection point, preventing pressure build-up and ensuring proper function.
Precision Machining: The tube exhibits a smooth, machined finish, indicating high manufacturing quality for consistent performance and reliable crimping.
Primary Function and Application:
The primary function of this tin plated copper tube is to join two electrical conductors or to terminate a conductor to a specific terminal. This is achieved by:
Inserting the prepared ends of the conductors into opposite ends of the tube.
Using a specialized crimping tool to compress the tube onto the conductors.
The compression creates a cold-weld effect, resulting in a connection that is gas-tight, moisture-resistant, and offers excellent electrical conductivity.
Typical applications include:
Power Distribution: Connecting cables in substations, transformers, and switchgear.
Oil-Filled Equipment: Making connections inside devices where oil is used for insulation and cooling.
Industrial Electrical Installations: Creating reliable, high-current connections in control panels and motor connections.
Renewable Energy Systems: Wiring in solar farms and wind turbines where durable, low-resistance connections are critical.